Introduction to High-Boiling Point Cracking Process and Equipment for Polysilicon

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Minimum Order Quantity:1piece
Production Capacity:10piece
Terms of Payment:TT / L/C
Port of Loading:Tianjin Shanghai Dalian Guangzhou-Shenzhen Ningbo Lianyungang
Origin:.Shizuishan.Ningxia.China
Price Terms:FOB/CIF/CFR
Telephone:0086 0952 3997166
Email:nxsl@e-sdt.com
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Product Description

Our company successfully developed the high-boiling matter cracking process in 2015. The first 5,000-ton/year unit was commissioned in 2019, producing qualified trichlorosilane and silicon tetrachloride products. The actual operation of the unit demonstrates that our company's process and equipment possess the following numerous advantages:

(1) Capable of processing feedstocks with extremely high impurity content from cold hydrogenation, with the final product meeting the requirements for polysilicon production.

(2) Near 100% single-pass conversion rate of hydrogen chloride, which is industry-leading.

(3) Near 100% conversion rate of crackable high-boiling matter, which is industry-leading.

(4) Catalyst consumption as low as 0.3 kg per ton of high-boiling matter, which is industry-leading.

(5) Achieves complete recycling of spent catalyst; COD and ammonia nitrogen in wastewater meet discharge standards, with no odor.

(6) Metal chlorides, phosphorus, and boron in the cracking products comply with the quality specifications of chlorosilan



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Company Profile

    Ningxia Silane Chemical and Environmental Technology Co., Ltd. is a National High-tech Enterprise and a Gazelle Enterprise. Founded by Dr. Shen Jun in 2010, the company has a registered capital of 51.88 million RMB. Its business scope encompasses the production and sales of silicon tetrachloride, methyl silicate, and ethyl silicate; the recovery of polysilicon by-products (high boilers) and silicon tetrachloride; the recovery of polysilicon and silicone slurry; and the supply of high boiler cracking complete process packages & core equipment, along with technical services. The company is also engaged in the development of green chemical processes, new materials, and environmental protection equipment.

    Since its establishment, focusing on the green manufacturing of the polysilicon and silicone industries, the company has achieved a leading position in polysilicon slurry recovery and high boiler cracking through over ten years of R&D and engineering practice. The slurry recovery and high boiler cracking processes and core equipment developed by the company are used in over 90% of domestic polysilicon plants, including those of Daqo, GCL, TBEA, Tongwei, East Hope, Asia Silicon, Hesheng, Hongyuan, Baofeng, Runyang, and have received customer recognition. These processes enable the near 100% recovery of chlorosilane from slurry and achieve a resource utilization rate of over 95% for cracked high boilers, with a removal rate of over 95% for phosphorus and boron impurities. This strongly guarantees polysilicon quality and has realized hundreds of millions of RMB in additional benefits for polysilicon plants, along with reducing wastewater and solid waste by millions of tons. 

    The company has established close collaborations with renowned institutions and companies such as Sichuan University, Ningbo University, Hualu Engineering & Technology Co., Ltd., and Hualu New Materials in areas like new processes and new materials, achieving remarkable results. The company possesses over 12 authorized national invention patents, 2 scientific and technological achievements, 2 science and technology progress awards, 2 national industrialization projects, 2 provincial/ministerial level projects, and 2 key R&D projects. Adhering to environmental principles, the company develops new chemical technologies and products, using chemical engineering to solve environmental problems, achieving a perfect integration of chemical engineering and environmental protection, and striving forward towards a chemical industry under blue skies and white clouds.






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